{"id":44,"date":"2019-01-08T20:33:25","date_gmt":"2019-01-08T20:33:25","guid":{"rendered":"https:\/\/btdmfg.com\/?page_id=44"},"modified":"2019-02-07T15:22:07","modified_gmt":"2019-02-07T15:22:07","slug":"paint","status":"publish","type":"page","link":"https:\/\/btdmfg.com\/our-capabilities\/paint\/","title":{"rendered":"Painting &#038; Finishing"},"content":{"rendered":"\n<p>Regardless of your part protection requirements, BTD has a solution for you. BTD offers state of the art, production powder coating systems in multiple locations. In our MN locations, we offer a CNC controlled powder coating paint system that includes an in-line shot blast and wash system. In our GA facility, we offer an Autophoretic (A-Coat) liquid primer system with Powder top-coat. We meet or exceed our customers most demanding salt spray requirements.<\/p>\n<p>Our state of the art powder-on-powder coating process is designed to deliver superior results. As a customer, you have the option to use or bypass an in-line automated shot-blast system in conjunction with a 7 stage wash system. We also offer one of the largest in-house part window profiles available in the metal fabrication industry. With a part window of 15\u2019 long X 6\u2019 tall X 4\u2019 wide, we can handle projects both large and small.<\/p>\n\t\t\t<h4>GOT A QUESTION?<\/h4>\t\t\t\n\t\t\t<a href=\"\/contact-us\/\" target=\"_self\"   role=\"button\">\n\t\t\t\t\t\t\tCONTACT US\n\t\t<\/a>\n<h4>\n\t\t<a href=\"https:\/\/btdmfg.com\/full-equipment-list\/\" title=\"SEE FULL EQUIPMENT LIST&nbsp;&lt;small&gt;&lt;i class=&quot;fa fa-chevron-right clr-green&quot; aria-hidden=&quot;true&quot;&gt;&lt;\/i&gt;&lt;\/small&gt;\" target=\"_self\">\n\t\tSEE FULL EQUIPMENT LIST&nbsp;<small><\/small>\n\t\t<\/a>\n\t<\/h4>\n\t\t\t<h3>BTD Finishing &#038; Painting Services<\/h3>\t\t\t\n\t\t\t\t\t\t<h5>PART PROFILE (COMPLETE PAINT LINE)<\/h5>\n\t\t\t<p>15\u2019 Long x 6\u2019 Tall x 4\u2019 Wide<\/p>\n\t\t\t\t\t\t<h5>GAT IN-LINE AUTOMATED 7-STAGE WASH SYSTEM<\/h5>\n\t\t\t<ul>\n<li>Stage 1 Alkaline Rinse At 130 Degrees for 90 Seconds<\/li>\n<li>Stage 2 Fresh Water Rinse at Ambient for 60 Seconds<\/li>\n<li>Stage 3 Acid DE oxidation at 120 Degrees for 90 Seconds<\/li>\n<li>Stage 4 Neutralizing Rinse at Ambient for 60 Seconds<\/li>\n<li>Stage 5 Fresh Water Rinse at Ambient for 30 Seconds<\/li>\n<li>Stage 6 Zirconium Deposition at Ambient for 60 Seconds<\/li>\n<li>Stage 7 Seal Rinse Exit Virgin halo Ambient for 45 Seconds<\/li>\n<li>VFD Controlled Pumps for Controlled Pressure<\/li>\n<\/ul>\n\t\t\t\t\t\t<h5>GAT CONVEYOR SYSTEM<\/h5>\n\t\t\t<ul>\n<li>15,000lbs per hour or 34lbs Per Foot of Conveyor Chain, 8 ft. Per Minute<\/li>\n<li>Lean Power &amp; Free with 94 Load Bars<\/li>\n<li>Secondary Non-Powered Load\/Unload Spur for Parts Requiring Pre\/Post Processing<\/li>\n<li>Custom Load &amp; Unload Racking System<\/li>\n<li>Blast System Bypass for Small Parts or Parts not requiring In-Line Blast Cleaning Controlled by PLC<\/li>\n<li>Load Bar or Part Tracking By Scanned Bar Codes Monitored Through PLC<\/li>\n<\/ul>\n\t\t\t\t\t\t<h5>WHEELABRATOR 8 WHEEL POST BLAST MONORAIL MACHINE<\/h5>\n\t\t\t<ul>\n<li>Steel Grit<\/li>\n<li>15\u2019 long x 6\u2019 Tall x 4\u2019 Wide Part Window<\/li>\n<li>8\u2019 Entrance Vestibule<\/li>\n<li>10\u2019 Blast Cabinet with 8 \/ 24.5\u201d Diameter 1800 RPM Direct Drive Blast Wheels<\/li>\n<li>12\u2019 Exit Vestibule with 1 Manual Touch up &amp; 12 Manually Adjustable Blow off Cannons<\/li>\n<li>Full Reclaim Floor<\/li>\n<li>7 Cubic Foot Abrasive Adder with Automatic Feed<\/li>\n<\/ul>\n\t\t\t\t\t\t<h5>GAT DRY-OFF OVEN<\/h5>\n\t\t\t<ul>\n<li>9 Minutes @ 350 deg maximum with 21 Minute Post Dry\/Cool Time Prior to Primer Booth<\/li>\n<li>PLC Controlled Oven Temperature<\/li>\n<\/ul>\n\t\t\t\t\t\t<h5>GAT GEL OVEN<\/h5>\n\t\t\t<p>9 Minutes @ 450 Degree Maximum with 16 Minute Post Cool Time Prior to Top Coat.<\/p>\n\t\t\t\t\t\t<h5>GAT CURE OVEN<\/h5>\n\t\t\t<p>35 Minutes @ 500 Degree Maximum with 36 minute post Cure\/Cool Time Prior to Unload\/Packaging<\/p>\n\t\t\t\t\t\t<h5>NORDSON EXCELL 3002 POWDER PRIMER BOOTH<\/h5>\n\t\t\t<ul>\n<li>2 Prodigy Wall Mount Gun Systems Left &amp; Right Sides HDLV (High Density Powder Low Volume Air)<\/li>\n<li>Booth Prepped to Add 14 Automated Gun System (Date TBD &#8211; Dependent on Volume of Parts)<\/li>\n<\/ul>\n\t\t\t\t\t\t<h5>NORDSON COLORMAX 1575CFM 2 CUBE TOP COAT BOOTH<\/h5>\n\t\t\t<ul>\n<li>14 Encore Automatic Guns (7 per side)<\/li>\n<li>2 Encore LT Rail Mounted Manual spray for touchup<\/li>\n<li>Multiple Hopper (28 color) Changing System with Complete Color Change in 7-10 minutes<\/li>\n<\/ul>\n<p>Plus, our primer and topcoat paint equipment and powder paint inventory are housed in a \u201cclean room\u201d that\u2019s climate-controlled for optimal quality. Our quality assurance equipment also measures mill thickness, hardness, adhesion, and gloss requirements.<\/p>\n\t\t\t<h3>Additional Services<\/h3>\t\t\t\n\t\t\t\t\t\t<h5>PART PROFILE<\/h5>\n\t\t\t<p>9\u2019Long x 5\u2019Tall x 42\u201d Wide<\/p>\n\t\t\t\t\t\t<h5>AUTOMATED 7-STAGE WASH SYSTEM<\/h5>\n\t\t\t<ul>\n<li>Stage 1 \u2013 Alkaline Spray 150\u00b0 for 1 minute<\/li>\n<li>Stage 2 \u2013 Alkaline Immersion at 150\u00b0 for 2 minutes<\/li>\n<li>Stage 3 \u2013 Fresh water rinse at Ambient for 1 minute<\/li>\n<li>Stage 4 \u2013 Acid Immersion at 150\u00b0 for 2 minutes<\/li>\n<li>Stage 5 \u2013 Fresh water rinse at Ambient for 1 minute<\/li>\n<li>Stage 6 \u2013 Alkaline Neutralizer Immersion at 150\u00b0 for 2 minutes<\/li>\n<li>Stage 7 \u2013 Fresh water rinse at Ambient for 1 minute<\/li>\n<li>Stage 8 \u2013 Reverse Osmosis Water rinse at Ambient for 1 minute<\/li>\n<li>Stage 9 \u2013 Bonderite Coating Immersion at 72\u00b0 for 2 minutes<\/li>\n<li>Stage 10 \u2013 Fresh water rinse at Ambient for 1 minute<\/li>\n<li>Stage 11 \u2013 Bonderite Reaction Rinse Immersion at 150\u00b0 for 1 minute<\/li>\n<\/ul>\n\t\t\t\t\t\t<h5>X348 MONORAIL CONVEYING SYSTEM<\/h5>\n\t\t\t<ul>\n<li>2,880\u2019<\/li>\n<li>Variable 8FPM-12FPM speed<\/li>\n<li>12,000-lbs \/ hour<\/li>\n<li>Variable density loading depending on size and weight of parts<\/li>\n<li>In-Line chain\/roller lubricator<\/li>\n<li>In-Line chain\/carrier cleaner<\/li>\n<li>In-Line rail cleaner<\/li>\n<\/ul>\n\t\t\t\t\t\t<h5>DRY-OFF OVEN<\/h5>\n\t\t\t<ul>\n<li>15 Minutes @ 400 deg maximum with 15 Minute Post Dry \/ Cool Time prior to Powder Booth<\/li>\n<li>PLC Controlled Oven Temperature<\/li>\n<\/ul>\n\t\t\t\t\t\t<h5>CURE OVEN<\/h5>\n\t\t\t<ul>\n<li>40 Minutes @ 440 Degree Maximum with 18 Minute post Cure \/ Cool Time prior to Unloading \/ Packaging<\/li>\n<li>PLC Controlled Oven Temperature<\/li>\n<\/ul>\n\t\t\t\t\t\t<h5>NORDSON COLORMAX 2 E\/CUBED POWDER COATING SYSTEM WITH ENCORE FEED CENTER<\/h5>\n\t\t\t<ul>\n<li>8 Encore Automatic Guns (4 per side)<\/li>\n<li>2 Encore LT Manual spray guns for touch up<\/li>\n<li>Multiple Hopper Color system<\/li>\n<li>Reclaim Cyclone \u2013 allows reclaiming of over sprayed powder for use by the system.<\/li>\n<\/ul>\n<p>Topcoat paint and powder are housed in clean climate controlled room. Quality equipment for paint measures mill thickness, hardness, adhesion and gloss requirements.<\/p>\n\t\t\t\t\t\t<h5>AUTOPHORETIC COATING<\/h5>\n\t\t\t<p>Advantages:<\/p>\n<ul>\n<li>Everything that gets wet, gets coated.<\/li>\n<li>1000 hours salt spray prior to top coat<\/li>\n<li>Acid pickle immersion for removing of carbon edge and mill scale<\/li>\n<li>The only coating that can coat the entire inside of a tube<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Regardless of your part protection requirements, BTD has a solution for you. BTD offers state of the art, production powder coating systems in multiple locations. In our MN locations, we offer a CNC controlled powder coating paint system that includes an in-line shot blast and wash system. In our GA facility, we offer an Autophoretic&hellip;<\/p>\n","protected":false},"author":2,"featured_media":270,"parent":26,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-44","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/pages\/44","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/comments?post=44"}],"version-history":[{"count":5,"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/pages\/44\/revisions"}],"predecessor-version":[{"id":681,"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/pages\/44\/revisions\/681"}],"up":[{"embeddable":true,"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/pages\/26"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/media\/270"}],"wp:attachment":[{"href":"https:\/\/btdmfg.com\/wp-json\/wp\/v2\/media?parent=44"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}